EPS Cement Sandwich Panel Production Line/Lightweight Concrete Wall Panel Forming Machine/Gypsum Board Production Line

Model NO.: Wall Panel Machine
Power: 380V or 220V
Light Weight EPS Wall Panel: 550kg ---650kg
Thickness of The Light Weight Wall Panel: 50mm, 60mm, 75mm, 90mm, 100mm, 125mm, 150mm
Grade: 7
Trademark: Hongfa
Transport Package: Export Standard
Specification: 2440X610mm
Origin: Guangxi, China (Mainland)
HS Code: 8474802000
Eps cement sandwich panel production line/lightweight concrete wall panel forming machine/Gypsum board production line



Wall panel for concrete precast houses: 

1.Full Automatic 
2.Eco Saving and Advanced Technology 
3.Low cost 
4.ISO9001-2000 


EPS Cement Sandwich Panel Production Line/Lightweight Concrete Wall Panel Forming Machine/Gypsum Board Production Line



EPS Cement Sandwich Panel Production Line/Lightweight Concrete Wall Panel Forming Machine/Gypsum Board Production Line


 
Take an EPS Wall Panel production line with annual capacity 200,000m2 for example (700 m2 / day):
 
(1). An EPS Wall panel production line with annual capacity 200,000m2.
 
(2).The raw materials cost to produce one square meter of EPS Wall panel ( take 90mm thickness panel for example).
Materials Cement Fly ash EPS additive Silica panel Water and power Labor costs total
RMB/m2 8 3.4 6 0.5 13.4 0.52 3 34.82

(3).Costs above calculated based on the below cost table:
Materials Cement(ton) Fly ash
(ton)
EPS(ton) Additive(ton) Silica panel(m2) Water Power(kw) Worker salary(person/month)
Price(RMB) 330 140 13000 5000 6.7 0.5 0.9 3000

(4).Other costs
Cost categories Management costs Equipment depreciation Depreciation of buildings Maintenance Charge total
RMB/m2 1.00 0.50 0.30 0.20 2.00

(5).Based on the above table, the total production cost is: 37 RMB/m2.
(6).Annual Estimate Benefits 
According to China domestic normal selling price:EXW 65RMB/m2
Annual Output Value(RMB) Selling expense(RMB) Annual production cost(RMB) Annual Profits 
(RMB)
65×200,000m2 13,000,000×5% 200,000x 37 13,000,000-650,000-7,400,000
13,000,000 650,000 7,400,000 4,950,000


EPS Cement Sandwich Panel Production Line/Lightweight Concrete Wall Panel Forming Machine/Gypsum Board Production Line




Main Feasture: 
 
(1)The machine adopts PLC and touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production.  
(2) With the same machine, it can adjust the panel size and thickness. The thickness will be from 60 to 180mm. 
(3) The closed constant pressure foamng barrel features of high heating efficiency and saves stem. 
(4)High precise guiding pressure reducing valve controls the temperature and steam pressure of the closed barrel, ensuring the outcome pressure of the valve constant and the inner temperature controlled wihin ±1%, which keeps the foamed material equal and prevents the bead agglomerate because of the bad temperature control. 
(5)With photoelectric or vibration sensor to control material level, ensuring density tolerance within ±3%. 
(6)The machine is equipped with fluidized bed dryer, including drying, automatic sieving, depluming and material conveying to silos. 
(7)Most components are of world-famous brands, with reliable performance, stable quality, long service life and low maintenance cost. 
(8)The machine can realize the primary and second expansion.

EPS Cement Sandwich Panel Production Line/Lightweight Concrete Wall Panel Forming Machine/Gypsum Board Production Line



EPS Cement Sandwich Panel Production Line/Lightweight Concrete Wall Panel Forming Machine/Gypsum Board Production Line


How are the land,water,power required to set up an EPS light weight wall panel production line?
Water requirements: to produce 60m2 panel(9 cm thickness as example) required one ton of water. No special requirements for water quality, clean water can be used for production.
Electricity requirement: installed power 30 kw (depending on the capacity).
Requirements on air and steam: Air compressor and boiler.
Land requirements: 1200-2000m2 workshop and 9 meters high (depending on the capacity).
 
Suggested Staffing Table:
Position Amount(Person)
Moulding/poring 1
Demoulding&Packing 1
EPS Expander Operation/raw materials 1
Mixer Operation 1
Transportation 1
Total 5
 
EPS Cement Sandwich Panel Production Line/Lightweight Concrete Wall Panel Forming Machine/Gypsum Board Production Line




                                                Why choose Hongfa products? 

Hongfa Group Established in 1990.
A leader developer& Manufacturer of Construction Material Machinery.
Main business Range & Products: 
Lightweight Panel Production Line, AAC Block Production Line, Full Automatic Concrete Block Production Line, Artificial Quartz Plate Production Line, Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery,  Concrete Batching plant,  Stereo Parking Equipment,  etc.

Hongfa Strengths
More than 26 years experience. 1500 employee (50+engineers)                   
2) Total 4 factories with 440,000M2 and annual sell above USD100 Million .                   
3) 10,000 customers and fulfillment to over 120 countries.                    
4) Continuous service and logistics system.                    
5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.



Our factory Group'Honor
1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.National Enterprice Abiding By Contract & Keeping Good Faith
3.Quality and Credibility of the Dual-protectionb Demonstration Unit
4.High and New Tech Enterprise
5.Famous Trademark of China
6.Star Enterprise with China Patent
7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit
9.One of Top 100 building Material Industry Brands of China
10.One of Top Ten Good Faith Units
11.Advanced Exporter in Guangxi Province
12.Advance Quality Management Unit

If you are interested in any product of our company, please feel free to contact me.
Any inquiry would get our professional and prompt reply!

Contact Information:
Foreign Trade Dept. : Emily Lee
Guangxi Hongfa Heavy Machinery Co., Ltd.
Cell / :+86 15177094840
Wesite: www.gxhongfa.cn


 

Applicable industry:
Used for the drilling processing of H-shape steel, box beam and channel steel of steel structure, bridge, three dimensional garage and petrol platform. It is designed for medium size steel fabricators desiring to increase profitability and throughput (tons-per-month) in today`s extremely competitive market.

Product feature:

1.    Equipped with three drilling units, three drilling units can drill holes simultaneously and adopt self-controlled stroke drilling head.

2.    No need to set thickness of work piece and length of drill bits, it will do fact-feeding or feeding automatically by sensor signal, and with high efficiency.

3.    Frame made of sturdy electro-welded and normalized Plates and Square Beams. The structure with roller guides on which the sliders supporting the three spindles guarantees the total moving stability, and ensures the working precision;

4.    This machine can read AUTOCAD drawings and lofting software files automatically, such as DXF, NC1.

5.    Equipped with automatic lubrication system and air conditioner for electric cabinet.

6.    Equipped with automatic feeding systems, which will clamp and feed material into machine automatically.

7.    PLC systems, programming based on WINDOWS, fast and convenient programming, and visual previewing.

8.    Drilling units equip with famous brand spindle motor.

9.    The key mechanical, hydraulic and electric parts are all famous brands.

samples


The machine equipped with chip removal carriage, this carriage on the bottom of the main machine, when drilling, the chips drop into the carriage, the carriage have pulley, when the carriage is full, with the help of crane lift the carriage to clean up.

Remark: When make the foundation, need make a dig to put the chip carriage.

2

When working, some parts of this machine need often to be lubricated, like linear guides, ball screws and so on. With this unit, workers don`t need to lubricate those parts manually. (The lubrication oil is not cycle)

Automatic Lubrication System This System Will Help Lubricate The Machine Automatically Reduce The Workload Provide Better Care And Maintenance For The Machine

The cooling system is the type of spray, and quickly evaporate, it`s just damp, will not have much water, so don`t need the special collector for the cooling water.

Tapping


Packing & Delivery
Packing Details  : Packing, this model need 1*20GP;
Delivery Details : 30-50 days after get the first payment.


1. Special logistics packaging
2. Suitable carton size
3. Fasten
4. Professional placement
5. Professional shock
6. Complete package


Our Certifications

SUNRISE is focus on quality and company's image. We win market with good quality and service. The company has already passed International Quality Management System ISO9001:2008 certification for many years and also got the CE certificate, smoothly got the title of High and New Tech Enterprises. And has more than ten own intellectual property rights and patent technology. We have own import and export right. Our products exported to Russia, South Asia, South east Asia, Middle East, South America, Africa, Australia, Eastern Europe etc.

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